Sheet Metal Forming
SERVICE
Sheet Metal Forming Services For Your Project
At VFI Fabrication LLC, we provide sheet metal forming services tailored to meet your project's specific needs. Our advanced press brake services ensure precise and consistent forms, delivering high-quality results every time.
Serving diverse industries from automotive to aerospace, electronics to construction, we deliver versatile and efficient solutions with strict quality control to ensure top-notch results.
Partner with us for exceptional service and support, and experience the difference our expertise can make in bringing your project to life.
INFORMATION
What is Sheet Metal Forming?
Sheet metal forming is a crucial process in the manufacturing and fabrication industry. It transforms flat sheets of metal into different shapes and angles.
This versatile technique applies controlled force to the metal, forming it precisely to the desired angle and shape.
BENEFITS
Advantages of Metal Forming
We are a trusted leader in metal forming, combining cutting-edge technology with unmatched service. Your project’s success is our priority—reach out today to discover how our expert sheet metal forming solutions can bring your vision to life!
Our sheet metal forming services utilize the latest technology to deliver precise forms that meet exact specifications.
Precision
Forming sheet metal can enhance its strength and rigidity, making it more durable for various applications.
Strength
Sheet metal forming allows for the creation of a wide range of shapes and sizes, making it suitable for diverse applications.
Versatility
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Provides smooth edges and curves, resulting in a superior forming finish.
Quality Finish
By choosing our sheet metal forming services, you can benefit from both high-quality and economical production.
Cost-Effective
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Our team calculates the required force, bend line, and form sequence, selecting the appropriate die for precise bends.
Calculate Parameters
We program the CNC press brake with the calculated parameters and install the correct tool and die.
Set Up
Press Brake
Our operators carefully align the sheet metal between the tool and die to ensure accurate forming.
Align
the Part
The CNC press brake applies the programmed force to bend the metal, and the part is then removed and inspected for accuracy.
Engage the Press Brake
Press Brakes
Press brakes are essential in our metal forming process. These versatile machines apply force to the metal, forming it into the desired shape. Our press brakes are equipped with cutting-edge technology.
Dies
Dies are critical components in the forming process, determining the shape and angle of the bend. We use a wide range of dies, including V-dies, U-dies, and channel dies, to accommodate different forming requirements.
Punches
Punches work in conjunction with dies to form the metal. They come in various shapes and sizes, allowing us to create a diverse array of bends.
CNC forming Machines
CNC (Computer Numerical Control) forming machines offer high precision and repeatability. These machines are programmed to execute exact forming sequences, ensuring consistent results across large production runs.
Roll Benders
Roll benders are used for bending metal into curves and circular shapes. These machines are particularly useful for creating cylindrical parts and components with smooth, continuous bends.
Forming Jigs and Fixtures
Jigs and fixtures are custom-made tools that help hold the metal in place during the forming process. They ensure accuracy and repeatability, especially for complex shapes and multi-step forming operations.
MATERIALS
High-Quality Performance
9+
Wide Range Of forming Materials
Advanced
Technology & Skilled Expertise
At VFI Fabrication, we take pride in our ability to form materials of the highest quality to meet the diverse needs of our clients. We utilize advanced technology and skilled expertise to ensure precision and excellence in every project.
Stainless Steel
Resistant to corrosion and staining, ideal for medical equipment, and architectural applications.
Aluminum
Lightweight and corrosion-resistant, commonly used in aerospace, automotive, and construction industries.
Brass
An alloy of copper and zinc, used in musical instruments, decorative items and plumbing fixtures due to its machinability and corrosion resistance.
Galvanized Steel
Coated with a layer of zinc for enhanced corrosion resistance, used in outdoor structures, roofing, and automotive parts.
Nickel Alloys
Suitable for high-temperature and corrosive environments, often used in aerospace and chemical processing industries.
Copper
Known for its excellent conductivity and corrosion resistance, used in electrical applications, roofing, and decorative elements.
Zinc-Coated Steel
Efficiently processed for use in automotive and construction applications.
Mild Steel
Low Carbon Steel that is versatile and cost-effective, used in construction, automotive, and general manufacturing.
Titanium
High strength-to-weight ratio and corrosion resistance, used in aerospace, medical implants, and high-performance applications.
OUR EXPERTISE
Laser Metal Cutting
Our laser metal cutting service excels in cutting various metals with exceptional precision and speed. From mild steel to stainless steel, we can handle a wide range of metal types to meet your requirements. Our laser metal cutting service guarantees high-quality results for all metal fabrication needs.
0.5 - 30
Range Of Sheet Thickness In mm Can Be Cut
±0.1mm
Tight
tolerance Achieved
20
Meters per minute
Cutting speed
Edges
Smooth & Clean / Minimal Thermal Distortion
Capable
Intricate Designs/ Robust Structural Components
OUR EXPERTISE
Aluminum Laser Cutting
Aluminum cutting requires specialized expertise due to its reflective nature. Our advanced fiber lasers are equipped to cut aluminum efficiently, ensuring clean edges and high-quality finishes. Our aluminum laser cutting service can handle aluminum sheets of various thicknesses and complexities.
0.5 - 30
Range Of Sheet Thickness In mm Can Be Cut
±0.1mm
Tight
tolerance Achieved
20
Meters per minute
Cutting speed
Edges
Smooth & Clean / Minimal Thermal Distortion
Capable
Intricate Designs/ Robust Structural Components
OUR EXPERTISE
Steel Sheet Laser Cutting
We provide precise steel sheet laser cutting services for various applications. Our fiber lasers can handle different thicknesses of steel sheets, producing accurate and consistent results every time. Whether you need parts for construction, manufacturing, or specialized equipment, our steel sheet laser cutting capabilities ensure reliability and precision.
0.5 - 30
Range Of Sheet Thickness In mm Can Be Cut
±0.1mm
Tight
tolerance Achieved
20
Meters per minute
Cutting speed
Edges
Smooth & Clean / Minimal Thermal Distortion
Capable
Intricate Designs/ Robust Structural Components
Aerospace
In the aerospace industry, precision and reliability are crucial.
Our metal forming services ensure the production of complex components such as airframe structures and brackets, meeting tough standards to enhance the safety and performance of aircraft.
Communications
For the communications industry, we produce essential components such as brackets, enclosures, and chassis that ensure the integrity and performance of communication systems.
Our press brake services enable us to produce parts with the precision required for advanced communication technologies.
Industrial Manufacturing
In industrial manufacturing, efficiency and durability are key.
We manufacture a variety of components, including machine parts, structural supports, and housings, using our advanced sheet metal forming techniques to meet the rigorous demands of industrial applications.
Defense
The defense industry demands high-quality and reliable components. With our sheet metal forming expertise, we deliver robust and precise parts such as armor plates, equipment mounts, and structural frames.
All these components meet the critical requirements of defence applications, contributing to national security and defence operations.
Energy & Mining
In the energy and mining sectors, durable and high-performance components are essential.
Our forming services cater to the production of parts used in energy extraction, mining equipment, and infrastructure, including protective covers, brackets, and support frames, ensuring they withstand harsh conditions and heavy use.
Entertainment & Media
The entertainment and media industry requires components for equipment such as stage sets, lighting rigs, and audio systems.
Our precise forming capabilities enable us to create parts like rigging components, frame structures, and decorative elements that are both functional and aesthetically pleasing, supporting the dynamic needs of this industry.
Medical
Precision is crucial in the medical industry.
Our sheet metal forming services create components for medical devices and equipment, such as equipment housings, brackets, and structural supports, ensuring they meet the strict standards required for healthcare applications, thus supporting patient care and medical innovation.
Engineering & Construction
In engineering and construction, robust and accurate components are vital.
We produce parts such as construction machinery panels, structural frameworks, and custom-engineered solutions, utilizing our advanced metal forming techniques to ensure reliability and strength.
Laboratory Equipment
Laboratory equipment requires precision and durability.
Our metal forming services cater to the production of various lab components, including equipment enclosures, racks, and support structures, ensuring they meet the high standards needed for scientific and research applications.
WHY CHOOSE US
Choose VFI Fabrication for Sheet Metal Forming
Choosing VFI Fabrication LLC for your sheet metal forming needs means opting for top-notch quality, precision, and customer service. Here's what makes us stand out;
01
Advanced
Technology
At VFI , we leverage cutting-edge equipment and machinery to deliver precise and accurate bends. Our leading-edge tools ensure that our sheet metal forming services meet the highest standards.
02
Skilled
Expertise
Our team of highly trained technicians brings years of experience to the table. They are adept at handling complex forming projects, ensuring that each component is crafted to perfection.
03
Versatile
Enough
We cater to a wide range of industries, including automotive, aerospace, construction, and electronics. Whether you need small, intricate parts or large structural components, our services are versatile enough.
04
Quality
Commitment
Quality is at the heart of everything we do at VFI Fabrication LLC. We enforce strict quality control measures throughout the forming process to ensure every piece meets the required specifications.
05
Cost-Effective
Solutions
Our efficient processes and advanced technology allow us to provide cost-effective solutions without compromising on quality. We aim to minimize material waste and reduce production time.
06
Customer
Centric
We believe in building strong relationships with our clients by understanding their unique needs and providing tailored solutions. Our team works closely with you to ensure satisfactory project completion.
